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Disposable Body 9214

Project processing time	5 weeks
Material	MABS/Terlux 2802 HD transparent, Makrolon RX 2530 violet, Makrolon RX 1805 violet, Lexan HDX8R transparent
Special feature	Lattice structure. (joint lines not permissible) cross section0,5 x 0,7mm very complex injection molding (quadruple point gate on lattice) 1x additional injection mark on flange. Part of a sub-assembly

10-piece glucose meter

Project processing time	5 weeks
Material	PS
Special feature	Keys 2 shot overmold technique

Head coil for Siemens MRI

Material	Edistrir PUR foam
Special feature	1,100 parts already delivered

Attachment part for Siemens MRI

Material	Foamed PS
Special feature	1 set consisting of 7 parts

Tube

Project processing time	1.5 weeks
Material	PP/Metocene X50081 transparent
Special feature	Problem free processing of material

Leica Laser scanner

Project processing time	6 weeks
Material	PC+ABS/Baylend KU-2 1514 black
Special feature	EMC coating; network

AEG filter insert for dishwasher

Project processing time	5 weeks
Material	PP/Adstif EA 648P grey
Special feature	Sub-assembly consisting of 3 parts, injected metal lattice

Vacuum cover

Decoration foil overmolding

Connector

120 insert parts, 3 different ejection directions

Housings for a scale

Material	Cycoloy C2800 PC+ABS
Special feature	Prototype for verification of production release

ABS white

Surface glossy finish

Base body folding and inserting machine

Mold life	Over 3,000 pieces
Special feature	80 inserts, demolded in 6 different directions, winner of the Golden Euromold Award 2002

Front panel of a machine control unit

Material	PBT GF30
Special feature	EDM surface structured

Mounting plate for a vehicle AC control system

Material	PA66-GF25
Special feature	4 different ejection directions

Housing for a Geiger counter

Material	Ultramid A3EG7 black
Special feature	Low volume part

Dishwasher control

Project processing time	5 weeks
Special feature	3-piece housing

Control wheel left + right

Project processing time	5 weeks
Material	PC/Makrolon 2407-010203 marble white translucent MB 9614 SEBS/Megol DP0691/65 UV C330 black
Special feature	2 component, part from sub-assembly with 12 parts; eroded finish Association of German Engineers standard 3400-classification 18

BEHR Tank Radiator left.

Project processing time	9 weeks
Material	PA66-GF30/Zytel FE 5105 BK 083 black
Special feature	6 different versions - interchangeable inserts; injection molded thread

Housing for a fuel pump

POM Hostaform C 13021 natural

Pedal bearing block

2 components insulated with a TPE

Fan wheels

no ejectors, no parting lines on the blades, adjustment of the draft angles and surface structure for ejection of the 40 approx. 120 mm long cores

Project processing time	4 weeks
Special feature	5 different ejection directions

4-cylinder intake manifold halves

Project processing time	8 weeks (including 4 additional internal shells for friction welding)
Material	PA6GF30
Special feature	Over 50 inserts, 5 different ejection directions

Cylinderheadcover for an 8-cylinder diesel engine

Project processing time	12 weeks including 5 initial samples
Dimensions	670 x 350 x 170
Weight	2.2 kg
Special feature	150 mold inserts; 7 ejection directions and a hidden 500 mm long overmolded circuit board

Fuel filling receptor

Material 1	Santoprene 121-58W175 black ABS+PA
Material 2	Hostacom G2N02 black PP20%GF
Special feature	2 component technique

Fuel filter

Project processing time	6 weeks
Special feature	2 component technique; 4 threaded cores had to be removed

2-shell-intake manifold

Durethan BKV 30 H black

3-piece air intake manifold

Mold life	Over 500 parts
Special feature	Friction welding

Mounting plate

Project processing time	8 weeks
Material	PA66-GF35/Zytel 70G35 HSL black

Housing for automotive fan

Through flow studies in the SPM mold an optimal gate could be set for the series mold

Helix fan Fiat

Project processing time	4 weeks
Mold life	1,400 parts

Rotary valve intake manifold for an Audi 1.6l

Overmolded insert part

Air exit manifold adjustable inner part

PA66 GF30

Cylinder head cover

Project processing time	2 weeks
Material	Minion EFE 6053 black

4-part central unit for climate control Renault

SPM process for start of production

Pedal bearing block

Project processing time	9 weeks
Material	PA66-GF35/Ultramid A3WG7 black
Special feature	6 different ejection directions

Instrument panel, bottom part, left.

Project processing time	8 weeks including graining
Material	Sarlink 3145 D
Special feature	Surface: laminate grain, in differing etchings

BMW R56 hatch-back

Project processing time	7 weeks
Material	PC/Makrolon 2405 901510 black (8374)
Special feature	Sub-assembly consisting of 17 parts, surface: eroded in visible exterior sector: corresponding with Association of German Engineers standard 3400-classification 21, like series<br/>component Stirrup TSP mirror finish, form material aluminium

Airbag Land Rover

Project processing time	7 weeks
Material	5668 pre-inject. Dexflex 756-67 natural<br/>5669 molding Multiflex TPE RP 6568C natural
Special feature	Component (4 piece slider with forced ejection of the straps which are connected by a film hinge.) 2 components, by folding technique, that means component pre-injection is set in an extra SPM form and molded

Phaeton - control unit covering

Project processing time	5 weeks
Material	PC+ABS/Bayblend T65 901510 black
Special feature	Small batch, parts made of STL,<br/>Parts finishing: flock coating; network

Lear functional element left

Project processing time	8 weeks
Material	PP-TV 20 /Piolen PT 20A37 black
Special feature	Very complex component with interior an exterior slider<br/>6 different ejection directions